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How The Card Is Made

This page is: http://www.berklix.com/~jhs/cv/card_manufacture.html
By Julian H. Stacey

Text & Typesetting

The source text is edited in Unix/ BSD vi using my WYSIWYG extensions to ghostview/gv, editing in format Groff on FreeBSD (entirely free public domain sourced programs, Using my berklix2.mk make macros.
No Microsoft or other proprietary software used)

Physical Production

Made from 80 (or less?) gram/ square metre paper, printed, cut, folded once, tin foil in middle, placed into translucent plastic heat seal pouches, 9 placed in an open ended hinged larger than A4 cardboard carrier coated with some plastic inside, heat sealed by a laminator Ibico ML-9, with pile of books at output slightly shorter than laminator, so the carrier does not droop & bend hot plastic pouches.
So far I've used at least 2 alternate pouches:

Aluminium cooking foil cut to same size as half paper length, & placed in the middle of the folded paper, to reduce NFC RFID.

The metal foil in sealed plastic pouch is much slimmer (0.26 mm) than a credit card (0.8 mm), so fits well in same wallet slot as an NFC enabled credit card (metal foil on outer side of wallet of course.

2017-06-27: first production size batch with aluminium foil Some foils are thicker than others, I measured my aluminium: Standard kitchen cooking foil, 0.0166 mm thick ( I folded a strip to 64 thickness. Became 1.06 mm thick ) Brand name: Maker Alu Folie, Exclusively for Plus, By/Gyartja: ProHa GmbH, 71265 Renningen, Bar Code 4 008535 245343, 30m x 30cm

Aluminium foil layer to hinder NFC RFID

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